Merely boiling your fermented mixture or mash or any other volatile substance to ensure distillation is not enough and you can instead ensure successful distillation by using a berl saddle setup in your column. Your distillation column should feature these saddle shaped packing can ensure efficient distillation with a lower pressure, which will boost output of your selected distilled liquid while stripping it of the harmful contaminants simultaneously.
Whether you’re just a passionate alcohol connoisseur out to distill your preferred alcoholic beverage including vodka, rum, whiskey, etc in your own home or a commercial distiller which is interested in distilling various types of petrochemical or fertilizer products or maybe involved with extracting harmful pollutants from water through distillation, it is vital that you do a lot more than simply boil your raw material to begin the distillation process. You need adequate packing within your distillation tower, especially if you aren’t using trays to split up various chemicals from your raw material and also to increase the area of contact raschig-rings during the distillation process.
Whilst you may also use raschig rings to act as efficient packing within the distillation tower during distillation, berl saddles offer distinct advantages over other kinds of packing since this open packing is actually in the shape of a horse saddle and is open from the inner side as well as the outer side. This ensures very high surface contact area that in turn ensures higher level of fluid distribution. You may stack each berl saddle over another when inserting them in your distillation column in order to filter vapors that pass through them during distillation. An additional advantage of such unique ceramic saddles is the fact that it will not cause high pressures within the inner column walls as compared to rings. The ceramic construction of such saddles also make certain that they are highly resistant to strong acids other than hydrofluoric acid, high temperatures, and many kinds of organic solvents.
However, although the berl saddle is a winner by design, early construction of such saddles were prone to come crashing down when stacked within the distillation column. Newer designs with better ceramic materials at the moment are attempting to solve this issue and various industries too have started noticing the many advantages offered by this uniquely shaped packing. You too can order for these ceramic saddles from select internet stores if you want to have them shipped right at your house, office, or factory. These saddles are available in various sizes and you need to order them depending on the dimensions of your own distillation column as well as your specific requirements. You should certainly try out this form of packing if you want to increase the efficiency of your home or commercial production while winding up with a filtered and polished liquid end product on completing the procedure.
Whether you wish to distill various alcohols or spirits at home or run a commercial distillery or any other form of chemical distilling plant, you would surely be on the lookout for items that enhance the quantity and quality of your products. One such product with a unique open shape is the berl saddle that allows for optimum surface area during distillation and can truly improve your distillation process in a very inexpensive manner.